YH-TC2

Author:Bruce
Publication Date:2024-06-13 10:46
Clicks:228

  A resistance wire heating platform furnace is an efficient industrial equipment for sintering heating. It utilizes high-quality brand resistance wire (e.g., Kanthal, HRE) as the heating element, with alumina tubes inserted for stabilization. It meets high-temperature requirements and can be customized for multi-sided or platform heating to ensure uniform furnace temperature usage. Typically, such setups are used for temperatures not exceeding 1200 degrees Celsius.

The main components of the furnace include:

  1. Heating Element: Typically, the surface heating of high-temperature resistance wire can reach up to 1350°C, but it cannot be used for extended periods. Due to the impact on thermal radiation efficiency, resistance wire can serve as a heating element for electric furnaces at temperatures of up to 1200°C at most. If higher temperatures are required, alternatives such as silicon carbide rods(Sic) or silicon molybdenum rods(Mosi2) can be considered as heating elements.

  2. Heating Chamber: The heating chamber is a space designed to accommodate heating materials or products, typically composed of ceramic fiber materials (fiberboards, felts, blocks, etc.) to withstand high temperatures and energy-saving demands. The temperature inside the heating chamber can be adjusted by controlling the current flowing through the heating elements to achieve the desired heating effect.

  3. Thermocouple: A thermocouple is a sensor used for measuring temperature. It operates based on the thermoelectric effect, utilizing the potential difference generated at the junction of two different metals or alloys due to temperature difference to measure temperature. From type K to infrared temperature measurement, various options are available.

  4. Trolley(Platform$Loading car): A trolley is a moving component used to transfer materials or products from loading positions to heating positions, or from heating positions to unloading positions. It can continuously move during the heating process to ensure uniform heating of materials or products. Typically made of refractory bricks or hollow sphere bricks as the bottom layer material to ensure high temperature resistance while possessing wear resistance and load-bearing capacity.

  5. Control System: The control system is used to monitor and regulate the temperature, current, and other parameters during the heating process. Through the control system, precise control of the heating process can be achieved to ensure product quality and production efficiency.

Optional Features:

  1. Customizable Control Modes: Control modes can be customized from traditional domestic PID control to imported instruments or PLC control, providing various options to meet different customer preferences.

  2. Platform Entry and Exit: Platform entry and exit can be customized for automatic movement, with a maximum of two platforms to facilitate loading and unloading while firing on one side.

  3. Multi-Sided Heating: Depending on the furnace size, in addition to ensuring furnace temperature uniformity as much as possible, additional options for multi-sided heating are provided to meet higher requirements for furnace temperature uniformity.

  4. Multi-Point Temperature Control: Depending on different usage scenarios, customers can choose multi-sided heating to improve heat radiation efficiency and expand the coverage of furnace temperature.

  5. Exhaust Ports and Gas Paths: Exhaust ports, gas paths, and flow meters can be added according to customer requirements to meet process requirements (without vacuum sealing structure).

  6. Touchscreen Control: Y&H can produce touchscreen control systems based on popular industrial touchscreen interfaces in the market, allowing real-time observation, report generation, and data download.

Standard specification

Product

Temperature Range(℃)

Chamber Dimension(mm)

Bogie Hearth Furnace

1200-1700

200×200×200

300×300×300

500×500×500

800×500×500

800×800×800

1300×700×600

1000×1000×1000

1500×800×800

2000×800×800

3000×800×800

5000×800×800

Remark

  1. The above is the standard furnace size, special size can be customized.

  2. Bogie Hearth can also be customized vacuum atmosphere structure, details can be consulted

  3. Specific weight and power can be contacted.

Resistance wire heating cart furnaces are commonly used in the firing of ceramic products, heat treatment of metals, and processing of glass products, among other fields, serving as a choice for high-temperature production.